Got this done this afternoon. Got a late start (maybe 2:15pm) and when you include a trip to the parts store, the test drive, and resetting TPMS, I just finished at 7pm. Here we go.
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So how were the driver's side pads? Actually...not totally spanked. Frankly not even technically due. Neither pad was down to the wear indicator, which means all the noise was from the rust on the rotor rubbing on the goddamn pad clips, which is exactly why I let the SRX get so bad. Sigh. It doesn't even look that unevenly worn!
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So given the significant rust ridge on the rotor, these rotors must have some wear on them, right? Wrong, and I have the proof. This looks like 1.268". What is the spec for a brand new rotor? According to my FSM, 1.267". That's right. I would wager that pad material deposition accounts for the small increase over a new rotor. But the point is, there was zero rotor wear. To prove it, I easily knocked off the outer rust with a wire wheel and occasional chisel use, and the rust ridge completely disappeared. It is actual growth. Anyway, min thickness is 1.209" which is only 58 thousandths. If you machined 0.020" per side on a lathe, you'd use up damn near all the spec, and that is assuming the rotor had no wear. Obviously the pads that were on my car were very easy on rotors but rotors can obviously wear down.
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Reman brackets, new pins, new clips, new pads. Built it all up in the vice. I am not sure these new brackets are any better than my old ones in terms of pin slop so I am certainly holding onto my old ones. I probably could have just cleaned them up but used new everything else. I ordered them back when I was sure that the caliper was rattling in the bracket. I am not so sure that was happening now. I do think that a successful pad job probably does include a thorough cleaning and relubricating of the pins with new clips AND new boots. Yes, new boots.
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New pads on the rotor.
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Oh, the rotor came off with just my hands.
I used the Hawk grease on the back of the pads. Says it helps stop brake noise.
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Driver's side done. About an hour and 10 minutes.
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Passenger side. More worn but still good and again more evenly worn than the SRX, and I did the last brake job on the SRX and not on the STS....hmm.
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Micrometer said 1.269" or basically identical to the driver's side rotor.
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Pads in new bracket and stuff...
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So what was the parts store trip all about? Well one lug nut was sort of starting to fail. I could barely get the socket on it. Herb Chambers in Warwick didn't stock them and also wanted $9/ea. Napa ended up having something at least close to the factory, but still not the same so I will probably order some. Some of the extra time was due to an accident in North Kingstown...figures.
And how was the road test then? Pretty good overall. Biggest challenge with reusing rotors with different pads is bedding them properly. I did a light bedding routine but nothing elaborate at all. The brake pedal is not that firm yet but I think as the pads mate to the rotors, the pedal will slowly improve. I can say the bite is already MUCH better. I can tell this is going to be great, and I'm sure they aren't even fully broken in.