1993 JCB 217S Turbo

Manifolds to tailpipes, this can be quite exhausting
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

1993 JCB 217S Turbo

Post by rpaoness »

Turbo was "sticky" - sometimes hard to rotate and I believe failing to startup/spin sometimes. Randomly would spin and you could hear coastdown sometimes, but seemed like more often it was just "stuck".

I have turbo PN 2674A147. Interestingly, there are many cheapo chinese ebay turbos. I am worried about getting some of the crusted-in rusty fasteners out of the housing, but I'm very worried about the build quality and longevity of the Chinese turbos... It's possible that the manifold will cost me 2X what a whole new turbo does...

The manual I have linked below doesn't show my turbo pressure, but it looks like 16-22 psi was the range for the wastegated units. Maybe this makes more boost than I was thinking...

https://www.ebay.com/itm/185654647689?_ ... EF67FXBD58


https://www.dieselmann.no/files/H%C3%A5 ... Manual.pdf
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

So - disassembly was kinda crappy - turbine housing is crusty and 5/6 bolts broke (I think I sent you a pic). I also melted/busted the compressor wheel slightly - probably usable farm-only, but I'm not sure I really trust the balance since it's not "perfect". So, I think the best solution would be a Garrett cartridge for "cheap" if I could find one (<$300?), and an aftermarket turbine housing if I can find one. I doubt I'll find one stand-alone. I think I'm leaning slightly toward 3, but would like your opinion.

So then the options are:
1.) Cheapo complete assembly like this one ($280 w/ shipping, but it does include a 2-year warranty - assuming I "hear" something going wrong before I send aluminum bits through the intake - I suppose that could be mitigated with installing a boost gauge and keeping an "eye" on it - I believe I would see a drop off in boost before failure)
https://shop.phessio.com/product/ta3123 ... 16fd43adaa

2.) Complete Garrett assembly - this appears to be genuine Perkins which should be Garrett - $850:
https://satxsupply.com/products/2674a14 ... _VYTVtnExc

3.) Buy a genuine Garrett TA3123 with possibly different inlet/outlet housings and swap housings, or change inlet/outlet clocking ($521-$595 and I might have to drill out 5 rusted in bolt stubs in my old exhaust housing):
https://turboturbos.com/products/728001 ... I2EALw_wcB.
https://mydieselpro.com/product/728001- ... arger-new/
It's possible that this unit will fit-as-is. The exhaust housing appears to have the same 4-bolt flange and it's made for a 3" (external) v-band clamp, but my exhaust outlet is just "light-press-fit-in" into the bore, so the bore may be the same diameter. If so it might plug-and-play.

4.) Rebuild only and hope for the best - might be fine to slap back together as is. I've already proven the machine is completely operable sans-turbo, so some repair is better than no repair... Garrett T3 repair kits are $13 (aftermarket) - $85 (genuine, might find faster - summit has a 4-wk lead time).
https://www.amazon.com/Turbo-Charger-Re ... B0BLY61TBT
https://www.summitracing.com/parts/grr-468139-0000





Complete JCB parts breakdown/PN list:
Attachments
IMG_1238.jpg
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

Hmmm...

Some aftermarket showing interchangeability for this one (appears to cross with Perkins 2674A076 vs. the "actual" listing for the removed turbo of 2674A147. Data tag from the turbo I removed attached below - removed unit was 466674-3, this one is 466674-5005 - I don't know what that means.

https://www.facebook.com/marketplace/it ... 15eac5bcf5

Hopefully the Perkins dealer can tell me if ...A076 will interchange with ...A147.

For some reason the rough edges of the center section are sketching me out a little - could someone have bought a Chinese knock-off and put it in a Garrett box? I should ask for a label plate shot before I believe its genuine.
Attachments
JCB_turbo_label_plate.jpg
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

I messaged the facebook guy to see if he'll take a picture of the labelplate.
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

Some progress this morning.

Perkins dealer didn't know what was the difference between turbo PN's, said most/all should fit. I emailed Garrett to see if they can tell me the difference between the two PNs. Facebook guy hasn't messaged back yet.

Found a decent source I think for UK aftermarket JCB parts when I was searching using the PN that the Perkins dealer gave me this morning for the exhaust manifold - 3778H171. They had always been higher with shipping than the Ebay stuff, and I think may be the same sources.

Vicary Plant Spares
Shows a new exhaust manifold for 120 pounds, about $151.

Excel file attached with my latest price rack-out. I requested a shipping quote for everything in the spreadsheet in the Vicary column other than the turbo - we'll see what they come back with for shipping.
Attachments
Turbo-Exh Order.xlsx
(11.22 KiB) Downloaded 1 time
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

I'm somewhat surprised how shamelessly these guys try to appear to be genuine OEM parts. The picture on this Amazon listing is a Perkins image with the Perkins logo on the labelplate:
https://www.amazon.com/gp/product/B07JM ... V1BC&psc=1

These guys used a clearly Garrett stock photo for the item description - sheesh.
https://www.amazon.com/gp/product/B07PH ... J8WY&psc=1
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

Ok - ordered manifold and misc parts from Vicary. Total was $258 with intake, turbo exhaust gaskets, studs and nuts (still need exhaust manifold-to-head gaskets and some misc studs).

Vicary Plant Spares - Thank you for your purchase!
Confirmation #LXD0EWGZ8
https://vicaryplant.com/
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

I also emailed Area Diesel to see if they have any suggestions/PNs, etc.

https://shop.areadieselservice.com/

Interesting that they also have a turbo adapter/custom accessory line:
https://shop.areadieselservice.com/CustomPage/1
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

Perkins turbo price from a MA dealer (Quality Fleet Service) is $963 - not quite as bad as I thought it would be...
rpaoness
Posts: 54
Joined: Tue Jan 27, 2015 5:47 pm

Re: 1993 JCB 217S Turbo

Post by rpaoness »

Spoke with Area Diesel Service. They don't show availability for an exhaust housing anywhere. They said they can get a replacement compressor wheel and rebuild my turbo core. Shop rate is $120/$150 for them to rebuild the core and balance the rotating assembly. He thought with it disassembled it might be about 1 hour at the $150 "machine shop rate" and 0.5 hours at the assembly $120 rate. So something like $220 for labor, plus parts. I'd estimate a Garrett bearing kit at $100-150, and I didn't even ask what the compressor wheel was (assume $50-100?), which makes it $375, plus I really don't love my corroded out exhaust housing and the exhaust turbine would still have 5800 hours on it. The assessment of the tech I had on the phone was that I would be much, much better off with the new Perkins unit for $960, especially since he had no line on the appropriate turbine exhaust housing.
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