Talked to Adam about this at lunch. He simply suggested that we could weld a washer (of suitable thickness) to the bar. Either on both sides or just the nut side. This would be pretty easy...kevm14 wrote:I think the clunking is starting to come back though I have not verified that it is the link slipping in the bar. Aside from simply attempting to retorque the nut, what I started to think about was drilling out the hole a bit (with my super awesome drill bits) and then "obtain" some kind of sleeve that would slip onto the end link stud, and take up the slop in the hole. Either that or close up the hole a bit with weld and redrill to the right size for the end link stud.
I like the sleeve idea though I don't know what the source for a sleeve would be, and it would be awfully short. Rather than a cylinder it would be more like a ring. I guess if it is sandwiched between the link and the nut it would stay put. For the sleeve/ring, I guess I could find something the right inner diameter to fit tightly on the stud, and then drill appropriately for the outer diameter. Or, could drill, and then weld a sleeve in. THAT would be better.
If replacing the bar wasn't so involved I would just entertain that but that's pretty much not happening.
I would just need a grade 10.9 metric washer, of decent thickness, with the right center diameter for the stud. A little grinding, a little welding, a little more grinding, some paint, bam, fixed forever, for real?